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Ultrasonic cutting machine
The ultrasonic cutting machine enables precise and efficient cutting of tire rubber and other elastomeric materials. The high-frequency ultrasonic vibration of the cutting blade enhances the cutting process and ensures a clean, consistent cut.
The ultrasonic cutting system is specifically designed for processing various rubber components in tire production. Depending on the material, cutting position, and requirements, a variety of blade geometries, frequencies, and configurations are available.
Ultrasonic Cutting System for Tire Rubber
The ultrasonic cutting system uses an ultrasonically excited cutting blade. The blade's vibration aids the cutting process and enables precise machining of various rubber components.
Systems are available for various applications with 20 kHz and 40 kHz are available. The choice of cutting edge, geometry, and coating can be tailored to the specific material and the desired cutting application.
Cutting Blade
The ultrasonic cutting blade is the central component of the cutting system. The blade's geometry, material, and surface coating all affect cut quality, nonstick performance, and service life.
Depending on the application, different blade widths are available, ranging from 19 mm to 355 mm available.
The blades can be configured for various cutting positions and tire components, including:
- Sidewall
- Inner liner
- Tread
- Apex
- Bottom rubber
Various surface finishes are available to meet different material requirements, including Raw Color, Gold, and Colored.
Advantages of Ultrasonic Cutting
- Precise and repeatable cuts
- Suitable for various rubber components
- 20-kHz and 40-kHz models
- Various blade widths and geometries
- Customizable cutting blades for various applications
- Various Surface Coatings
- Suitable for automated cutting processes
- Can be optimized for different material and cutting requirements
Typical applications
The ultrasonic cutting system is particularly well-suited for cutting and processing various rubber tire components.
Depending on the material and the cutting task, the cutting frequency, blade geometry, and blade design can be adjusted accordingly.
Sidewall
Tire Industry
Inner liner
Tire Industry
Tread
Tire Industry
Apex
Tire Industry
Bottom rubber
Tire Industry
Other rubber components
Tire Industry
Custom Cutting Solutions
Cutting blades and ultrasonic cutting systems can be selected and customized according to the specific application. Factors such as material, cutting position, blade width, geometry, and surface coating can be taken into account.
