Components for Ultrasound Systems

Optimally matched components are crucial for a stable ultrasonic process and consistently high-quality joints and cuts. Magntek offers ultrasonic components for a variety of applications, such as metal welding, cable welding, semiconductor welding, wire bonding, and ultrasonic cutting.

Our product line includes ultrasonic generators, transducers, boosters, sonotrodes, anvil blocks, cutting blades, and probes. Depending on the application, these components can be selected, designed, and adapted to the specific materials, geometries, and process requirements.

Custom Ultrasonic Components

Not every application can be optimally addressed with a standard component. That is why sonotrodes, anvils, cutting blades, and other components can be designed to meet specific process requirements.

In doing so, we take the following into account, among other things:

Material

Component Geometry

Ultrasonic Frequency

Welded or cut surface

Process Parameters

Installation Situation

Desired process quality

Ultrasonic Generator

Ultrasonic generators convert electrical energy into a high-frequency signal suitable for the specific process and form the basis for a stable ultrasonic process. Available frequencies: 20 kHz, 30 kHz, 35 kHz, 40 kHz, and 60 kHz The selection of the appropriate generator depends on the application, frequency, power, and the ultrasonic system used.

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Converter

The transducer converts the electrical signal from the ultrasonic generator into mechanical ultrasonic vibrations. Selecting the right transducer is crucial for stable and efficient transmission of ultrasonic energy. Available frequencies: 20 kHz, 30 kHz, 35 kHz, 40 kHz, 60 kHz

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Booster

The booster transmits the ultrasonic vibration from the transducer to the sonotrode and can increase or decrease the amplitude to meet specific process requirements. By selecting the appropriate booster, the ultrasonic amplitude can be adapted to the material, component geometry, and welding task.

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Sonotrode

The sonotrode transmits the ultrasonic vibration directly to the workpiece and is one of the most important tools for ensuring process quality. The design of the sonotrode depends on: material, part geometry, welding surface, welding force, ultrasonic frequency, and the desired welded joint. Magntek provides support in selecting and designing suitable sonotrodes for various ultrasonic welding applications.

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Anvil

The anvil serves as a counterpart to the sonotrode and holds the workpiece in place during ultrasonic welding. Precise adaptation to the component geometry, welding area, and process requirements is crucial for stable workpiece positioning and reproducible weld quality. Magntek offers custom-designed anvils for various welding applications.

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Cutting Blade

Ultrasonic cutting blades enable precise and repeatable cutting of various materials. The ultrasonic vibration supports the cutting process and is adapted to the specific application. Suitable for, among other things: textiles, films, rubber, composite materials, tire cord, other elastic and technical materials, The blade geometry, material, and surface coating can be selected according to the specific cutting application.

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Probe / Transducer

Probes are key components for non-destructive ultrasonic testing. They are used to detect and analyze ultrasonic signals in various components and materials. Typical applications include: semiconductor packages, IGBT and SiC power modules, DBC substrates, water-cooled heat sinks, composite materials, and other precision components Depending on the inspection task, the frequency, focus, and probe geometry can be adapted to the specific component and the desired resolution.

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