Ultrasonic Cable Welding Machine

Reliable cable connections for demanding industrial applications

Our ultrasonic cable welding machines enable fast, precise, and reliable connections of copper, aluminum, and high-voltage cables. The solder-free welding process operates with low thermal stress and short cycle times, making it particularly suitable for industrial series production.

Whether wire-to-wire, wire-to-terminal, or busbar connections, our systems offer high process reliability and reproducible welding quality. Applications such as FPC welding and the joining of dissimilar conductor materials can also be implemented with the appropriate system configuration.

Typical applications

Cable-to-cable welding

Cable-to-terminal welding

Busbar welding

FPC welding

Copper and aluminum conductors

High-voltage and battery connections

Cable-to-cable splicing, cable-to-terminal splicing, terminal-to-terminal splicing, and large-area splicing of copper and aluminum conductors. (Copper conductors: 95/120 mm²; aluminum conductors: up to 160 mm²)
Welding of copper and aluminum conductors to copper and aluminum terminals, braided conductors to copper terminals, and busbar tabs. (Copper conductors: 16–70 mm²)
Soldering small copper and aluminum conductors to various standard terminals up to 25 mm²
For small conductor cross-sections and compact cable connections in the electronics, automotive, and electrical engineering industries.