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Cutting Blade
The cutting blade is a key tool component in ultrasonic cutting systems. In combination with the ultrasonic vibration system, it transfers high-frequency mechanical vibrations to the cutting area, enabling low cutting force, high precision, and reduced material deformation. Compared with conventional mechanical cutting, ultrasonic cutting blades can effectively reduce friction, burrs, fraying, deformation, and material displacement.
The blade is specifically developed for ultrasonic cutting processes and is suitable for precision cutting of textiles, films, rubber, composite materials, tire cord, and similar materials. Customized blade geometries are available according to material properties, cutting direction, equipment structure, and process requirements.
The blade is specifically developed for ultrasonic cutting processes and is suitable for precision cutting of textiles, films, rubber, composite materials, tire cord, and similar materials. Customized blade geometries are available according to material properties, cutting direction, equipment structure, and process requirements.
Application Range
Product Advantages
- Clean, Burr-Free Cutting
- Reduced Material Deformation
- Wide Material Compatibility
- Custom Blade Design
Technical Specifications
- High-Precision Cutting
- Low cutting force
- Smooth, low-burr cut edges
- High Wear Resistance
- Suitable for automated production line integration
Probes are key components for non-destructive ultrasonic testing. They are used to detect and analyze ultrasonic signals in various components and materials.
Typical applications include: semiconductor packages, IGBT and SiC power modules, DBC substrates, water-cooled heat sinks, composite materials, and other precision components
Depending on the inspection task, the frequency, focus, and probe geometry can be adapted to the specific component and the desired resolution.
The anvil serves as a counterpart to the sonotrode and holds the workpiece in place during ultrasonic welding.
Precise adaptation to the component geometry, welding area, and process requirements is crucial for stable workpiece positioning and reproducible weld quality.
Magntek offers custom-designed anvils for various welding applications.
The sonotrode transmits the ultrasonic vibration directly to the workpiece and is one of the most important tools for ensuring process quality.
The design of the sonotrode depends on: material, part geometry, welding surface, welding force, ultrasonic frequency, and the desired welded joint.
Magntek provides support in selecting and designing suitable sonotrodes for various ultrasonic welding applications.
The booster transmits the ultrasonic vibration from the transducer to the sonotrode and can increase or decrease the amplitude to meet specific process requirements.
By selecting the appropriate booster, the ultrasonic amplitude can be adapted to the material, component geometry, and welding task.
The transducer converts the electrical signal from the ultrasonic generator into mechanical ultrasonic vibrations. Selecting the right transducer is crucial for stable and efficient transmission of ultrasonic energy.
Available frequencies: 20 kHz, 30 kHz, 35 kHz, 40 kHz, 60 kHz
Ultrasonic generators convert electrical energy into a high-frequency signal suitable for the specific process and form the basis for a stable ultrasonic process.
Available frequencies: 20 kHz, 30 kHz, 35 kHz, 40 kHz, and 60 kHz
The selection of the appropriate generator depends on the application, frequency, power, and the ultrasonic system used.
