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- Booster
Booster
The booster is an essential component of the ultrasonic resonant system and is used to adjust the mechanical vibration amplitude transmitted by the converter. Depending on the process requirements, the booster can increase or decrease the amplitude, enabling ultrasonic energy to be applied precisely to the welding, cutting, or processing area.
The series covers frequencies from 20 kHz to 60 kHz and is available in low-damping titanium versions. With advanced structural design and precise acoustic optimization, the boosters provide efficient energy transfer, stable performance, and long service life for applications such as wire harness welding, metal welding, semiconductor welding, wire bonding, and ultrasonic cutting.
The series covers frequencies from 20 kHz to 60 kHz and is available in low-damping titanium versions. With advanced structural design and precise acoustic optimization, the boosters provide efficient energy transfer, stable performance, and long service life for applications such as wire harness welding, metal welding, semiconductor welding, wire bonding, and ultrasonic cutting.
Application Range
Product Advantages
- Amplitude Transformation
- Wide Frequency Range
- Low-Damping Titanium Version
- Innovative Structural Design
- Proven Experience
Technical Specifications
- Frequency Range: 20 kHz / 30 kHz / 35 kHz / 40 kHz / 60 kHz
- Amplitude increase or reduction
- Low-damping titanium material
- Efficient energy transfer
- High fatigue strength and long service life
Ultrasonic cutting blades enable precise and repeatable cutting of various materials. The ultrasonic vibration supports the cutting process and is adapted to the specific application.
Suitable for, among other things: textiles, films,
rubber, composite materials, tire cord, other elastic and technical materials,
The blade geometry, material, and surface coating can be selected according to the specific cutting application.
Probes are key components for non-destructive ultrasonic testing. They are used to detect and analyze ultrasonic signals in various components and materials.
Typical applications include: semiconductor packages, IGBT and SiC power modules, DBC substrates, water-cooled heat sinks, composite materials, and other precision components
Depending on the inspection task, the frequency, focus, and probe geometry can be adapted to the specific component and the desired resolution.
The anvil serves as a counterpart to the sonotrode and holds the workpiece in place during ultrasonic welding.
Precise adaptation to the component geometry, welding area, and process requirements is crucial for stable workpiece positioning and reproducible weld quality.
Magntek offers custom-designed anvils for various welding applications.
The sonotrode transmits the ultrasonic vibration directly to the workpiece and is one of the most important tools for ensuring process quality.
The design of the sonotrode depends on: material, part geometry, welding surface, welding force, ultrasonic frequency, and the desired welded joint.
Magntek provides support in selecting and designing suitable sonotrodes for various ultrasonic welding applications.
The transducer converts the electrical signal from the ultrasonic generator into mechanical ultrasonic vibrations. Selecting the right transducer is crucial for stable and efficient transmission of ultrasonic energy.
Available frequencies: 20 kHz, 30 kHz, 35 kHz, 40 kHz, 60 kHz
Ultrasonic generators convert electrical energy into a high-frequency signal suitable for the specific process and form the basis for a stable ultrasonic process.
Available frequencies: 20 kHz, 30 kHz, 35 kHz, 40 kHz, and 60 kHz
The selection of the appropriate generator depends on the application, frequency, power, and the ultrasonic system used.
