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- KSK Ultrasonic Cable Welding Machine
KSK Ultrasonic Cable Welding Machine
The KSK low-power wire harness welding machine was developed for precise connections of small conductor cross-sections with terminals. It is suitable for welding common terminal types, including copper and aluminum conductors. The KSK series offers high stability and parameter output accuracy in the low-power range. Optional chain terminal feeding systems or robot-assisted automatic terminal feeding are available, enabling a step-by-step upgrade from manual to fully automatic production.
Application Range
Welding of small copper and aluminum conductors with various standard terminals (copper conductors ≤ 25 mm²)
Product Advantages
- Fully digital system: high parameter accuracy in the low-power range and good welding consistency, suitable for common terminal types
- Supports copper and aluminum conductor welding and is compatible with all common terminal types
- Bilateral feeding from front and rear for different workstation layouts
- Optional chain terminal feeding system or robot-assisted automatic terminal feeding; flexible expansion of automation level
- Manual or fully automatic operation; suitable for frequent changeovers in small batch production
Technical Specifications
| Parameter | Specification |
| Ultrasonic Frequency | 20 kHz |
| Amplitude Adjustment | 10 ~ 70 μm |
| Energy Adjustment | 0 to 9,999 J |
| Welding Mode | Time Mode (Duration) / Energy Mode (Energy) |
| Copper Conductor Cross-Section | ≤ 25 mm² |
| Feeding Direction | Forward and backward |
| Power Supply | 380 V |
| Control Type | Industrial PC (IPC) |
| Data Traceability | Supported (traceable) |
| Protection Mode | Password Protection + Parameter Protection |
For small conductor cross-sections and compact cable connections in the electronics, automotive, and electrical engineering industries.
Welding of copper and aluminum conductors to copper and aluminum terminals, braided conductors to copper terminals, and busbar tabs. (Copper conductors: 16–70 mm²)
Cable-to-cable splicing, cable-to-terminal splicing, terminal-to-terminal splicing, and large-area splicing of copper and aluminum conductors. (Copper conductors: 95/120 mm²; aluminum conductors: up to 160 mm²)
