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- KSM Ultrasonic Cable Welding Machine
KSM Ultrasonic Cable Welding Machine
The KSM wedge wire harness welding machine is an ergonomically designed compact wire harness splicing system. It is suitable for welding various types of connection wires in electrical appliances, automobiles, and motorcycles.
Application Range
Connection wires for electrical appliances, automobiles, and motorcycles; copper-to-copper and copper-to-aluminum connections; single-wire-to-multi-strand connections; braided conductor and tinned conductor connections
Product Advantages
•Ergonomic compact design, lightweight structure, easy operation, and high safety
•Supports in-line and pig-tail splice configurations
•Contact resistance after welding is close to the baseline value; the process is flux-free and spatter-free
•Integrated statistical weld analysis and log files ensure data traceability
Technical Specifications
| Parameter | Specification |
| Machine Frame Dimensions | 470 mm × 209 mm × 186 mm |
| Ultrasonic Frequency | 20 kHz |
| Amplitude Adjustment | 50% ~ 100% |
| Welding Mode | Time Mode (Duration) / Energy Mode (Energy) |
| Weldable Conductor Cross-Section | 0.5 ~ 25 mm² |
| Operating Temperature | 5 ~ 35 °C |
| Operating Humidity | 10 % ～ 85 % RH |
Soldering small copper and aluminum conductors to various standard terminals up to 25 mm²
Welding of copper and aluminum conductors to copper and aluminum terminals, braided conductors to copper terminals, and busbar tabs. (Copper conductors: 16–70 mm²)
Cable-to-cable splicing, cable-to-terminal splicing, terminal-to-terminal splicing, and large-area splicing of copper and aluminum conductors. (Copper conductors: 95/120 mm²; aluminum conductors: up to 160 mm²)
