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- Converter
Converter
The Converter is a key component of the ultrasonic system, responsible for converting the high-frequency electrical oscillations generated by the ultrasonic generator into mechanical ultrasonic vibrations. High-quality piezoceramic materials, precision manufacturing, and strict quality control ensure stable performance and long-term operational reliability.
The product range covers operating frequencies of 20 kHz, 30 kHz, 35 kHz, 40 kHz, and 60 kHz, making it suitable for applications including metal welding, wire harness processing, semiconductor packaging, wire bonding, and ultrasonic cutting.
The product range covers operating frequencies of 20 kHz, 30 kHz, 35 kHz, 40 kHz, and 60 kHz, making it suitable for applications including metal welding, wire harness processing, semiconductor packaging, wire bonding, and ultrasonic cutting.
Application Range
Product Advantages
• High Quality and Reliability
Premium piezoceramic materials and precision assembly ensure efficient energy conversion and reliable long-term operation.
• Wide Product Portfolio Available in multiple frequencies and configurations to meet the requirements of different ultrasonic applications.
• Easy Installation and Maintenance Modular design allows quick installation and replacement without special tools.
• Cleanroom-Compatible Versions Available Special versions are available for cleanroom and high-purity manufacturing environments.
• Long Service Life Optimized structural design and high-quality materials minimize fatigue and extend service life.
• Wide Product Portfolio Available in multiple frequencies and configurations to meet the requirements of different ultrasonic applications.
• Easy Installation and Maintenance Modular design allows quick installation and replacement without special tools.
• Cleanroom-Compatible Versions Available Special versions are available for cleanroom and high-purity manufacturing environments.
• Long Service Life Optimized structural design and high-quality materials minimize fatigue and extend service life.
Technical Specifications
- Operating frequencies: 20 kHz / 30 kHz / 35 kHz / 40 kHz / 60 kHz
- High Energy Conversion Efficiency
- Low energy losses
- Stable Output Performance
- Long-Life Design
Ultrasonic cutting blades enable precise and repeatable cutting of various materials. The ultrasonic vibration supports the cutting process and is adapted to the specific application.
Suitable for, among other things: textiles, films,
rubber, composite materials, tire cord, other elastic and technical materials,
The blade geometry, material, and surface coating can be selected according to the specific cutting application.
Probes are key components for non-destructive ultrasonic testing. They are used to detect and analyze ultrasonic signals in various components and materials.
Typical applications include: semiconductor packages, IGBT and SiC power modules, DBC substrates, water-cooled heat sinks, composite materials, and other precision components
Depending on the inspection task, the frequency, focus, and probe geometry can be adapted to the specific component and the desired resolution.
The anvil serves as a counterpart to the sonotrode and holds the workpiece in place during ultrasonic welding.
Precise adaptation to the component geometry, welding area, and process requirements is crucial for stable workpiece positioning and reproducible weld quality.
Magntek offers custom-designed anvils for various welding applications.
The sonotrode transmits the ultrasonic vibration directly to the workpiece and is one of the most important tools for ensuring process quality.
The design of the sonotrode depends on: material, part geometry, welding surface, welding force, ultrasonic frequency, and the desired welded joint.
Magntek provides support in selecting and designing suitable sonotrodes for various ultrasonic welding applications.
The booster transmits the ultrasonic vibration from the transducer to the sonotrode and can increase or decrease the amplitude to meet specific process requirements.
By selecting the appropriate booster, the ultrasonic amplitude can be adapted to the material, component geometry, and welding task.
Ultrasonic generators convert electrical energy into a high-frequency signal suitable for the specific process and form the basis for a stable ultrasonic process.
Available frequencies: 20 kHz, 30 kHz, 35 kHz, 40 kHz, and 60 kHz
The selection of the appropriate generator depends on the application, frequency, power, and the ultrasonic system used.
