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- Ultrasonic Generator
Ultrasonic Generator
The ultrasonic generator converts electrical mains power into high-frequency electrical oscillations and supplies the converter with the required ultrasonic power. Digital control loops ensure precise frequency and amplitude stability under varying load conditions, guaranteeing reproducible process results.
Ultrasonic Generator
The generator is suitable for a wide range of applications, including wire harness processing, metal welding, semiconductor manufacturing, wire bonding, and ultrasonic cutting. It delivers consistent performance and precise control to meet the requirements of various ultrasonic systems.
Application Range
The generator is suitable for a wide range of applications, including wire harness processing, metal welding, semiconductor manufacturing, wire bonding, and ultrasonic cutting. It delivers consistent performance and precise control to meet the requirements of various ultrasonic systems.
Product Advantages
- Stable Amplitude Output
- Automatic Frequency Tracking and Parameter Storage
- Comprehensive System Protection
Protection Functions
- Phase Protection
- Overvoltage Protection
- Overcurrent Protection
- Overtemperature Protection
- Overload Protection
Technical Specifications
- Phase Protection
- Overvoltage Protection
- Overcurrent Protection
- Overtemperature Protection
- Overload Protection
| Specification Parameters | Description |
|---|---|
| Frequency | 20 kHz, 30 kHz, 35 kHz, 40 kHz, 60 kHz |
| Electricity Consumption | 2-phase 220 V & 3-phase 380 V ± 10% |
| Betriebsumgebung | Temperature 5–45°C, relative humidity 10–95%, no condensation |
Ultrasonic cutting blades enable precise and repeatable cutting of various materials. The ultrasonic vibration supports the cutting process and is adapted to the specific application.
Suitable for, among other things: textiles, films,
rubber, composite materials, tire cord, other elastic and technical materials,
The blade geometry, material, and surface coating can be selected according to the specific cutting application.
Probes are key components for non-destructive ultrasonic testing. They are used to detect and analyze ultrasonic signals in various components and materials.
Typical applications include: semiconductor packages, IGBT and SiC power modules, DBC substrates, water-cooled heat sinks, composite materials, and other precision components
Depending on the inspection task, the frequency, focus, and probe geometry can be adapted to the specific component and the desired resolution.
The anvil serves as a counterpart to the sonotrode and holds the workpiece in place during ultrasonic welding.
Precise adaptation to the component geometry, welding area, and process requirements is crucial for stable workpiece positioning and reproducible weld quality.
Magntek offers custom-designed anvils for various welding applications.
The sonotrode transmits the ultrasonic vibration directly to the workpiece and is one of the most important tools for ensuring process quality.
The design of the sonotrode depends on: material, part geometry, welding surface, welding force, ultrasonic frequency, and the desired welded joint.
Magntek provides support in selecting and designing suitable sonotrodes for various ultrasonic welding applications.
The booster transmits the ultrasonic vibration from the transducer to the sonotrode and can increase or decrease the amplitude to meet specific process requirements.
By selecting the appropriate booster, the ultrasonic amplitude can be adapted to the material, component geometry, and welding task.
The transducer converts the electrical signal from the ultrasonic generator into mechanical ultrasonic vibrations. Selecting the right transducer is crucial for stable and efficient transmission of ultrasonic energy.
Available frequencies: 20 kHz, 30 kHz, 35 kHz, 40 kHz, 60 kHz
