MAGNTEK
Precise ultrasonic solutions for industry
Precise welding, reliable testing, and efficient cutting – with innovative ultrasonic technology for demanding industrial applications.
Our ultrasonic solutions
From industrial cable connections and power electronics to non-destructive ultrasonic testing, Magntek offers high-performance systems for demanding manufacturing and testing processes.
Precision in many areas
From cable and semiconductor manufacturing to ultrasonic testing and tire processing, we offer reliable solutions for demanding industrial applications. Precision, process reliability, and quality are always at the core of what we do.
Ultrasonic welding
of cables
Automotive
Electronics
Semiconductors & Power Electronics
IGBT Modules
SiC Power Modules
Power Modules
DBC Substrates etc.
Ultrasonic testing
Electronics
Power Electronics
tire rubber
Maximum precision
for demanding requirements
Cutting tasks
Sales and after-sales service
From selecting the right system, to commissioning and process support, all the way to spare parts and maintenance—we support our customers throughout the entire lifecycle of the plant.
Custom solutions
Testing & Calibration Services
Technical Service
Spare Parts & Accessories
Frequently Asked Questions about our ultrasound solutions
What is ultrasonic welding?
Ultrasonic welding joins thermoplastics or metals through high-frequency vibrations.
The method enables fast, precise, and reliable connections without additional materials.
How does an ultrasonic generator work?
An ultrasonic generator converts electrical energy into high-frequency oscillations.
He controls the power precisely and ensures stable welding processes.
What is SAM Inspection?
SAM Inspection (Scanning Acoustic Microscopy) uses ultrasonic waves for non-destructive material testing.
The technology detects internal defects, delaminations, and structural flaws with high accuracy.
What are the advantages of ultrasonic testing?
Ultrasonic testing enables rapid and non-destructive analysis of components.
It improves quality assurance through the early detection of invisible defects.
What materials is ultrasonic welding suitable for?
Ultrasonic welding is particularly suited for thermoplastics and certain metals. The process enables fast, clean, and precise joints without the need for additional adhesives or fasteners.
What frequencies are used in ultrasonic welding?
Ultrasonic welding frequently uses frequencies of 15, 20, 30, 35, or 40 kHz. The appropriate frequency depends on the material used, the component geometry, and the desired welding result.
In which industries is ultrasonic testing used?
Ultrasonic testing is used in the automotive industry, the electronics industry, aerospace, medical technology, energy technology, and mechanical engineering, among other fields. It is suitable for the non-destructive testing of welds, materials, and components.
What defects can be detected with ultrasonic testing?
Ultrasonic testing can be used to detect cracks, shrinkage cavities, lack of fusion, inclusions, pores, and other internal irregularities, among other things. This enables components to be tested non-destructively and potential quality issues to be identified at an early stage.
The right ultrasonic solution for your application
Ultrasound News
Optimizing Ultrasonic Cable Welding: Understanding Process Parameters and Ensuring Weld Quality
In ultrasonic cable welding, quality is not determined by a single setting. The decisive factor is the interaction of amplitude, welding force, energy input, welding time, material, tool, and workpiece geometry. Anyone seeking consistent
How does ultrasonic cable welding work?
Ultrasonic Welding of Cables – Precise Joints for Copper, Aluminum, and High-Voltage Applications Electrical conductors must be joined reliably and reproducibly in wiring harnesses, vehicles, battery systems, and numerous industrial applications
Ultrasonic Welding for Wiring Harnesses and High-Voltage Applications
A reliable connection technology for copper, aluminum, and large conductor cross-sections. Today, electrical connections must do more than just be mechanically stable. They must also feature low electrical resistance, reproducible quality, and a compact